Rockwell Automation launches OptixEdge for real-time data gains

Rockwell Automation has released OptixEdge, an edge gateway solution designed to improve data processing efficiency for industrial customers.

The company identified that, despite a surge in data produced by smart machines, only 44% is being utilised effectively, according to its own State of Smart Manufacturing Report. Many manufacturers and operators are said to face obstacles such as network limitations, security concerns, and the potential high costs associated with data storage, often leading to underutilisation of machine-generated data.

Typically, industrial data processing requires sending information to remote cloud servers, a method that can be both expensive and inefficient. OptixEdge, however, processes information locally at the point of generation — the machine — and does so in real time. This localised processing is made possible through integration with Rockwell's FactoryTalk Optix software, which connects to the user's control system to collect, analyse, and relay data to the cloud. The company claims this approach allows for monitoring and analysis of machine or system data from multiple locations with increased speed and at reduced cost.

"OptixEdge empowers customers to take control of their data like never before, providing powerful edge computing capabilities with flexibility, security, and ease of use," said Jessica Morell, Software Product Manager at Rockwell Automation. "By processing data at its source, OptixEdge enables customers to unlock valuable insights, improve efficiency, and drive innovation across their operations."

The key features of OptixEdge have been developed to specifically target time-saving, cost reduction, and ease of use for industries handling significant volumes of operational data. One such feature is the built-in Wizard App, a pre-installed FactoryTalk Optix application. This tool streamlines data collection and configuration, allowing users to make necessary adjustments via a web browser, thus reducing the time required for engineering processes. Users also have the option to create and deploy custom applications if needed.

The hardware is designed to support lightweight applications running alongside the included software, allowing for efficient operation without overburdening system resources. Remote access and system troubleshooting are supported through FactoryTalk Remote Access, enabling engineers and maintenance teams to securely program, configure, and resolve issues from a distance over a VPN connection.

Flexibility is emphasised in the design, with OptixEdge able to be used either with Rockwell Automation's existing hardware or with third-party graphic terminals and controllers. This open approach aims to ensure compatibility with a wide array of industrial setups, removing the need for customers to overhaul current systems in order to integrate the new solution.

Cost savings have also been highlighted as a benefit, stemming from the ability to send only essential data to the cloud. By reducing the volume of data transmitted and stored externally, companies can potentially decrease storage costs and improve the overall performance of their networks.

OptixEdge represents Rockwell Automation's response to persistent industry challenges regarding data utility and efficiency. By facilitating real-time, on-site data processing while enabling secure cloud integration, the solution aims to improve the speed and accuracy of operational insights for industrial customers.

Jessica Morell stated that customers can expect a product that aims to simplify data management and enhance operational decision-making across a range of environments. The introduction of OptixEdge forms part of the company's ongoing effort to address digital transformation obstacles faced by manufacturers and plant operators.